Comparison

Durable Tough Cast Polyurethane vs ABS

A side-by-side comparison of Cast Polyurethane (PU) elastomer and Acrylonitrile Butadiene Styrene.

Physical

Density
1.15 - 1.25 g/cm³
1.04 – 1.07 g/cm³
Water Absorption (24h)
0.5 - 1.5 %
0.20 – 0.45 %
Transparency
Opaque to Translucent
Opaque
Shrinkage
0.5 - 1.0 %
0.4 – 0.9 %
Specific Gravity
1.05
Surface Finish
Matte to glossy

Mechanical

Young's Modulus
0.01 - 0.2 GPa
1.8 – 2.5 GPa
Tensile Strength
30 - 80 MPa
40 – 50 MPa
Elongation at Break
300 - 700 %
10 – 50 %
Impact Strength (Izod)
Very High
200 – 400 J/m
Flexural Strength
60 – 80 MPa
Hardness (Rockwell R)
100 – 115

Thermal

Glass Transition Temperature
-10 to 10 °C
105 °C
Melting Point
N/A
Amorphous (no true Tm)
Continuous Service Temperature
-30 to 80 °C
70 – 90 °C
Heat Deflection Temperature
60 - 100 °C
85 – 100 °C
Thermal Conductivity
0.17 W/m·K
CTE
80 – 100 × 10⁻⁶ /K

Electrical

Dielectric Constant
5.0 - 7.0
2.7 – 3.2
Volume Resistivity
10^10 - 10^12 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
10 - 20 kV/mm
15 – 20 kV/mm
Surface Resistivity
10¹⁵ Ω

Chemical resistance

Acids
Good
Bases
Good
Good
Solvents
Good resistance to oils, greases, aliphatic hydrocarbons; swells in strong polar solvents, ketones, and aromatic hydrocarbons
UV Resistance
Fair (can yellow)
Poor (unless stabilized)
Acids (dilute)
Good
Alcohols
Good
Oils & Greases
Fair
Gasoline
Poor
Acetone
Attacks / dissolves
Weathering
Poor without stabilizers

Sustainability

Recyclability
Difficult (thermoset-like behavior)
Recyclable (mechanical)
Recycling Code
N/A
7 (Other)
Carbon Footprint
Moderate to High
~3.1 kg CO₂e / kg
Bio-based Content
0 %