Comparison

EPP Automotive vs PEEK

A side-by-side comparison of Expanded Polypropylene for Automotive Applications and Polyether Ether Ketone.

Physical

Density
0.03-0.1 g/cm³ (foam)
1.32 g/cm³
Water Absorption (24h)
<1 %
0.15 %
Transparency
Opaque
Opaque (amber)
Shrinkage
N/A (foam)
1.1 – 1.4 %

Mechanical

Young's Modulus
Highly variable (foam)
3.6 GPa
Tensile Strength
Highly variable (foam)
100 MPa
Elongation at Break
Highly variable (foam)
50 %
Impact Strength (Izod)
Excellent energy absorption
55 J/m
Flexural Strength
170 MPa

Thermal

Glass Transition Temperature
N/A (amorphous)
143 °C
Melting Point
160-165 °C (solid PP)
343 °C
Continuous Service Temperature
90-110 °C
260 °C
Heat Deflection Temperature
N/A (foam)
160 °C

Electrical

Dielectric Constant
Around 1.5 (foam)
3.2
Volume Resistivity
>10¹³ Ω⋅cm (foam)
10¹⁶ Ω·cm
Dielectric Strength
High (foam)

Chemical resistance

Acids
Good resistance
Excellent
Bases
Good resistance
Excellent
Solvents
Good resistance
Excellent
UV Resistance
Poor (requires stabilization)
Fair
Hydrolysis (steam)
Excellent

Sustainability

Recyclability
Recyclable
Recyclable (specialty)
Recycling Code
5 (PP)
7
Carbon Footprint
Moderate
~30 kg CO₂e / kg