Comparison

ABS FDM Filament vs Polycarbonate

A side-by-side comparison of Acrylonitrile Butadiene Styrene Filament for FDM and Polycarbonate.

Physical

Density
1.04 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.2-0.4 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
High (0.5-0.9%)
0.5 – 0.8 %

Mechanical

Young's Modulus
2.0-2.5 GPa
2.3 – 2.4 GPa
Tensile Strength
40-50 MPa
60 – 70 MPa
Elongation at Break
5-15 %
100 – 150 %
Impact Strength (Izod)
5-10 kJ/m²
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
100-105 °C
147 °C
Melting Point
200-260 °C
Continuous Service Temperature
80-90 °C
115 – 130 °C
Heat Deflection Temperature
80-95 °C @ 0.45 MPa
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
2.8-3.0
2.9 – 3.0
Volume Resistivity
10¹³-10¹⁵ Ω·cm
10¹⁶ Ω·cm
Dielectric Strength
15-20 MV/m
15 kV/mm

Chemical resistance

Acids
Resistant to dilute acids
Bases
Attacked by strong acids and bases
Poor
Solvents
Attacked by acetone, esters, ketones
UV Resistance
Poor
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (ABS stream)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
Moderate to High
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)