Comparison

ASA FDM Filament vs Polycarbonate

A side-by-side comparison of Acrylonitrile Styrene Acrylate Filament for FDM and Polycarbonate.

Physical

Density
1.07 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.1-0.3 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
Moderate (0.4-0.7%)
0.5 – 0.8 %

Mechanical

Young's Modulus
2.5-3.0 GPa
2.3 – 2.4 GPa
Tensile Strength
45-55 MPa
60 – 70 MPa
Elongation at Break
4-7 %
100 – 150 %
Impact Strength (Izod)
3-6 kJ/m²
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
90-100 °C
147 °C
Melting Point
230-250 °C
Continuous Service Temperature
70-80 °C
115 – 130 °C
Heat Deflection Temperature
80-90 °C @ 0.45 MPa
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
3.0-3.2
2.9 – 3.0
Volume Resistivity
10¹³-10¹⁵ Ω·cm
10¹⁶ Ω·cm
Dielectric Strength
18-25 MV/m
15 kV/mm

Chemical resistance

Acids
Good resistance to dilute acids
Bases
Moderate resistance to weak bases
Poor
Solvents
Attacked by ketones, esters, chlorinated hydrocarbons
UV Resistance
Excellent
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (ABS stream, though less common)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
Moderate to High
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)