Comparison

GPPS Sheet Extrusion vs Polycarbonate

A side-by-side comparison of General Purpose Polystyrene for Sheet Extrusion and Polycarbonate.

Physical

Density
1.04-1.06 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.03-0.1 %
0.15 %
Transparency
Excellent
Transparent (88% light transmission)
Shrinkage
0.4-0.8 %
0.5 – 0.8 %

Mechanical

Young's Modulus
3.0-3.5 GPa
2.3 – 2.4 GPa
Tensile Strength
45-60 MPa
60 – 70 MPa
Elongation at Break
2-5 %
100 – 150 %
Impact Strength (Izod)
10-20 J/m
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
90-100 °C
147 °C
Melting Point
N/A (amorphous)
Continuous Service Temperature
60-70 °C
115 – 130 °C
Heat Deflection Temperature
70-80 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
2.5-2.6
2.9 – 3.0
Volume Resistivity
10¹⁵-10¹⁶ Ω⋅cm
10¹⁶ Ω·cm
Dielectric Strength
15-25 kV/mm
15 kV/mm

Chemical resistance

Acids
Good resistance
Bases
Good resistance
Poor
Solvents
Attacked by aromatic hydrocarbons, ketones, and esters
UV Resistance
Poor
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable
Recyclable
Recycling Code
6 (PS)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)