Comparison

PSU Standard vs Polycarbonate

A side-by-side comparison of Polysulfone Standard and Polycarbonate.

Physical

Density
1.24-1.25 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.5-0.8 %
0.15 %
Transparency
Transparent
Transparent (88% light transmission)
Shrinkage
0.5-0.8 %
0.5 – 0.8 %

Mechanical

Young's Modulus
2.0-2.5 GPa
2.3 – 2.4 GPa
Tensile Strength
60-75 MPa
60 – 70 MPa
Elongation at Break
50-100 %
100 – 150 %
Impact Strength (Izod)
10-15 kJ/m
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
170-185 °C
147 °C
Melting Point
N/A (amorphous)
Continuous Service Temperature
130-160 °C
115 – 130 °C
Heat Deflection Temperature
150-170 °C (1.8 MPa)
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
3.5-4.0
2.9 – 3.0
Volume Resistivity
10^13-10^15 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
15-20 kV/mm
15 kV/mm

Chemical resistance

Acids
Good
Bases
Fair
Poor
Solvents
Fair (ketones, chlorinated hydrocarbons)
UV Resistance
Fair
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (difficult)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
High
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)