Comparison

SLS PP Powder vs Polycarbonate

A side-by-side comparison of Polypropylene Powder for Selective Laser Sintering and Polycarbonate.

Physical

Density
0.90-0.92 g/cm³
1.20 g/cm³
Water Absorption (24h)
<0.1 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
Moderate (1.0-2.0%)
0.5 – 0.8 %

Mechanical

Young's Modulus
0.8-1.2 GPa
2.3 – 2.4 GPa
Tensile Strength
25-35 MPa
60 – 70 MPa
Elongation at Break
15-25 %
100 – 150 %
Impact Strength (Izod)
High (notched)
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
-10 to 0 °C
147 °C
Melting Point
160-170 °C
Continuous Service Temperature
60-70 °C
115 – 130 °C
Heat Deflection Temperature
40-50 °C @ 0.45 MPa
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
2.2-2.3
2.9 – 3.0
Volume Resistivity
10¹⁵-10¹⁷ Ω·cm
10¹⁶ Ω·cm
Dielectric Strength
20-25 MV/m
15 kV/mm

Chemical resistance

Acids
Excellent resistance
Bases
Excellent resistance
Poor
Solvents
Resistant to most organic solvents. Attacked by strong oxidizing agents.
UV Resistance
Poor (requires additives)
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (within SLS/MJF process)
Recyclable
Recycling Code
5 (PP)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)