Comparison

SMC/BMC for Automotive vs Polycarbonate

A side-by-side comparison of Sheet Molding Compound / Bulk Molding Compound and Polycarbonate.

Physical

Density
1.60-1.90 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.1-0.5 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
0.5-1.5 %
0.5 – 0.8 %

Mechanical

Young's Modulus
10-20 GPa
2.3 – 2.4 GPa
Tensile Strength
80-150 MPa
60 – 70 MPa
Elongation at Break
1-3 %
100 – 150 %
Impact Strength (Izod)
20-50 J/m
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
80-120 °C
147 °C
Melting Point
N/A
Continuous Service Temperature
100-150 °C
115 – 130 °C
Heat Deflection Temperature
80-120 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
4.5-6.0
2.9 – 3.0
Volume Resistivity
10^12-10^14 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
15-25 kV/mm
15 kV/mm

Chemical resistance

Acids
Good resistance
Bases
Moderate resistance
Poor
Solvents
Good resistance to hydrocarbons
UV Resistance
Moderate without additives
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Difficult
Recyclable
Recycling Code
N/A
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)