Comparison

Tough Abrasion-Resistant Thermoplastic Polyurethane (Polyester) vs Polycarbonate

A side-by-side comparison of Thermoplastic Polyurethane (TPU) - Polyester type and Polycarbonate.

Physical

Density
1.14 - 1.25 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.5 - 1.5 %
0.15 %
Transparency
Opaque to Translucent
Transparent (88% light transmission)
Shrinkage
0.5 - 1.5 %
0.5 – 0.8 %

Mechanical

Young's Modulus
0.02 - 0.2 GPa
2.3 – 2.4 GPa
Tensile Strength
20 - 60 MPa
60 – 70 MPa
Elongation at Break
400 - 700 %
100 – 150 %
Impact Strength (Izod)
High (10-100+ J/m, notched)
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
-10 to 10 °C
147 °C
Melting Point
150 - 200 °C
Continuous Service Temperature
-30 to 80 °C
115 – 130 °C
Heat Deflection Temperature
40 - 70 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
5.0 - 6.0
2.9 – 3.0
Volume Resistivity
10^10 - 10^12 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
15 - 25 kV/mm
15 kV/mm

Chemical resistance

Acids
Good
Bases
Good
Poor
Solvents
Good resistance to oils, greases; swells in strong acids, ketones, and certain solvents
UV Resistance
Fair to Good (can yellow)
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (thermoplastic)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)