Comparison
High-Performance Thermoplastic Vulcanizate (Santoprene) vs Polycarbonate
A side-by-side comparison of Thermoplastic Vulcanizate (TPV) - Santoprene family and Polycarbonate.
Physical
Density
0.87 - 0.97 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.1 - 0.3 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
1.0 - 2.5 %
0.5 – 0.8 %
Mechanical
Young's Modulus
0.01 - 0.05 GPa
2.3 – 2.4 GPa
Tensile Strength
10 - 25 MPa
60 – 70 MPa
Elongation at Break
300 - 600 %
100 – 150 %
Impact Strength (Izod)
Good
600 – 900 J/m
Flexural Strength
—
90 – 100 MPa
Hardness (Rockwell M)
—
70
Thermal
Glass Transition Temperature
-50 to -30 °C
147 °C
Melting Point
N/A (crosslinked rubber particles in thermoplastic matrix)
—
Continuous Service Temperature
-50 to 135 °C
115 – 130 °C
Heat Deflection Temperature
50 - 80 °C
130 – 140 °C
Thermal Conductivity
—
0.20 W/m·K
CTE
—
65 – 70 × 10⁻⁶ /K
Electrical
Dielectric Constant
2.8 - 3.3
2.9 – 3.0
Volume Resistivity
10^13 - 10^15 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
20 - 30 kV/mm
15 kV/mm
Chemical resistance
Acids
Good
—
Bases
Good
Poor
Solvents
Good resistance to water, mild acids/bases, and many automotive fluids; swells in many hydrocarbon solvents
—
UV Resistance
Excellent
Poor (unless coated)
Acids (dilute)
—
Good
Alcohols
—
Fair
Oils
—
Good
Gasoline
—
Fair
Acetone
—
Poor (attacks)
Sustainability
Recyclability
Recyclable (thermoplastic processing)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
—
0 – 50 % (bio grades)