Comparison

Automotive Sealing Grade Thermoplastic Vulcanizate (TPV) vs Polycarbonate

A side-by-side comparison of Thermoplastic Vulcanizate (TPV) - Automotive Sealing Grade and Polycarbonate.

Physical

Density
0.90 - 0.95 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.2 %
0.15 %
Transparency
Opaque
Transparent (88% light transmission)
Shrinkage
1.5 - 2.2 %
0.5 – 0.8 %

Mechanical

Young's Modulus
0.02 - 0.04 GPa
2.3 – 2.4 GPa
Tensile Strength
12 - 20 MPa
60 – 70 MPa
Elongation at Break
350 - 500 %
100 – 150 %
Impact Strength (Izod)
Good
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
-45 to -30 °C
147 °C
Melting Point
N/A
Continuous Service Temperature
-50 to 135 °C
115 – 130 °C
Heat Deflection Temperature
60 - 80 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
2.9 - 3.4
2.9 – 3.0
Volume Resistivity
10^13 - 10^15 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
22 - 28 kV/mm
15 kV/mm

Chemical resistance

Acids
Good
Bases
Good
Poor
Solvents
Resists automotive fluids, water, mild acids/bases; swells in many hydrocarbon solvents
UV Resistance
Excellent
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Recyclable (thermoplastic processing)
Recyclable
Recycling Code
7 (Other)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)