Comparison

High Temperature Thermoset Polyimide vs Polycarbonate

A side-by-side comparison of Thermoset Polyimide Resin and Polycarbonate.

Physical

Density
1.30-1.45 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.5-1.5 %
0.15 %
Transparency
Amber to Brown (often opaque)
Transparent (88% light transmission)
Shrinkage
1-3 %
0.5 – 0.8 %

Mechanical

Young's Modulus
3.0-6.0 GPa
2.3 – 2.4 GPa
Tensile Strength
80-150 MPa
60 – 70 MPa
Elongation at Break
2-10 %
100 – 150 %
Impact Strength (Izod)
15-30 J/m
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
250-400 °C
147 °C
Melting Point
N/A (degrades)
Continuous Service Temperature
250-350 °C
115 – 130 °C
Heat Deflection Temperature
200-300 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
3.0-4.0
2.9 – 3.0
Volume Resistivity
10^15-10^17 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
15-25 kV/mm
15 kV/mm

Chemical resistance

Acids
Good resistance
Bases
Moderate resistance
Poor
Solvents
Resistant to most organic solvents
UV Resistance
Good
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Difficult
Recyclable
Recycling Code
N/A
7
Carbon Footprint
High
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)