Comparison

Rigid Unsaturated Polyester vs Polycarbonate

A side-by-side comparison of Unsaturated Polyester Resin and Polycarbonate.

Physical

Density
1.10-1.30 g/cm³
1.20 g/cm³
Water Absorption (24h)
0.2-0.8 %
0.15 %
Transparency
Clear to Opaque
Transparent (88% light transmission)
Shrinkage
4-8 %
0.5 – 0.8 %

Mechanical

Young's Modulus
2.0-3.5 GPa
2.3 – 2.4 GPa
Tensile Strength
40-70 MPa
60 – 70 MPa
Elongation at Break
1-3 %
100 – 150 %
Impact Strength (Izod)
8-20 J/m
600 – 900 J/m
Flexural Strength
90 – 100 MPa
Hardness (Rockwell M)
70

Thermal

Glass Transition Temperature
50-100 °C
147 °C
Melting Point
N/A
Continuous Service Temperature
60-120 °C
115 – 130 °C
Heat Deflection Temperature
50-90 °C
130 – 140 °C
Thermal Conductivity
0.20 W/m·K
CTE
65 – 70 × 10⁻⁶ /K

Electrical

Dielectric Constant
4.0-5.5
2.9 – 3.0
Volume Resistivity
10^12-10^14 Ohm-cm
10¹⁶ Ω·cm
Dielectric Strength
15-25 kV/mm
15 kV/mm

Chemical resistance

Acids
Moderate resistance
Bases
Poor resistance
Poor
Solvents
Resistant to hydrocarbons and esters
UV Resistance
Poor without additives
Poor (unless coated)
Acids (dilute)
Good
Alcohols
Fair
Oils
Good
Gasoline
Fair
Acetone
Poor (attacks)

Sustainability

Recyclability
Difficult
Recyclable
Recycling Code
N/A
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
0 – 50 % (bio grades)