Selection guide

Best plastics for under-hood automotive

Under-hood temperatures reach 150 °C with sustained peaks near 200 °C for turbocharged applications. PA66-GF, PA6-GF, PPA, PPS and PEEK cover intake manifolds, coolant tanks, sensor housings and electrical connectors close to the engine.

What to look for

  • Continuous service temperature ≥ 150 °C
  • Resistance to engine oil, coolant (glycol) and fuel vapours
  • Reinforcement (GF/CF) for stiffness and creep resistance
  • Vibration and fatigue behaviour validated on OEM cycles

Top materials for best plastics for under-hood automotive

  1. #1Ceramic SLA ResinCeramic-Filled Photopolymer Resin for SLA
    Continuous Service Temperature: High (depends on ceramic, e.g., >1000 °C)

    SLA resin filled with ceramic particles for producing ceramic parts after firing.

  2. #2PEEKPolyether Ether Ketone
    Continuous Service Temperature: 260 °C

    A semi-crystalline high-performance polymer with outstanding thermal, chemical, and mechanical properties.

  3. #3Extreme Chemical and Temperature Perfluoroelastomer (Kalrez)Perfluoroelastomer (FFKM - Kalrez family)
    Continuous Service Temperature: -20 to 327 °C

    An elastomer offering the highest level of chemical resistance and thermal stability, approaching that of PTFE.

  4. #4PET Fiber GradePolyethylene Terephthalate for Fiber Applications
    Continuous Service Temperature: Up to 150 °C (intermittent)

    Strong, durable fibers for textiles, ropes, and industrial applications.

Values are indicative and vary by grade and manufacturer. Always confirm against the official datasheet before specification.