Comparison
Ionomer Surlyn Packaging vs Polycarbonate
A side-by-side comparison of Ionomer (Surlyn) for High-Performance Packaging and Polycarbonate.
Physical
Density
0.935-0.950 g/cm³
1.20 g/cm³
Water Absorption (24h)
<0.5 %
0.15 %
Transparency
Good to Excellent
Transparent (88% light transmission)
Shrinkage
2-4 %
0.5 – 0.8 %
Mechanical
Young's Modulus
0.2-0.5 GPa
2.3 – 2.4 GPa
Tensile Strength
20-35 MPa
60 – 70 MPa
Elongation at Break
300-600 %
100 – 150 %
Impact Strength (Izod)
Excellent
600 – 900 J/m
Flexural Strength
—
90 – 100 MPa
Hardness (Rockwell M)
—
70
Thermal
Glass Transition Temperature
-80 to -60 °C
147 °C
Melting Point
90-105 °C
—
Continuous Service Temperature
50-60 °C
115 – 130 °C
Heat Deflection Temperature
30-40 °C
130 – 140 °C
Thermal Conductivity
—
0.20 W/m·K
CTE
—
65 – 70 × 10⁻⁶ /K
Electrical
Dielectric Constant
2.3-2.5
2.9 – 3.0
Volume Resistivity
>10¹⁴ Ω⋅cm
10¹⁶ Ω·cm
Dielectric Strength
20-30 kV/mm
15 kV/mm
Chemical resistance
Acids
Good resistance
—
Bases
Good resistance
Poor
Solvents
Good resistance at room temp, swells in hot aromatic and chlorinated hydrocarbons
—
UV Resistance
Poor (requires stabilization)
Poor (unless coated)
Acids (dilute)
—
Good
Alcohols
—
Fair
Oils
—
Good
Gasoline
—
Fair
Acetone
—
Poor (attacks)
Sustainability
Recyclability
Recyclable (often as part of multilayer)
Recyclable
Recycling Code
4 (PE-LD or PE-LLD)
7
Carbon Footprint
Moderate
~5 kg CO₂e / kg
Bio-based Content
—
0 – 50 % (bio grades)